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Aluminium Bonding Ribbon

Aluminium Ribbon Key Features

  • High-purity aluminium for high power applications
  • Custom-manufactured to exacting specifications
  • Very tight dimensional tolerances of ±3%
  • Fewer connections required than wire results in reduced process time

Coining produces aluminium ribbon for high power applications. These ribbons are typically custom-manufactured to exacting specifications, producing unparalleled uniformity of width and thereby minimising snagging in the bonding wedge, resulting in significant reductions of machine downtime.

In high power applications that traditionally used aluminium wire, the advantage of switching to aluminium ribbon results in increased cycle times by reducing process times, achieved by eliminating the need for multiple wire bonds in devices. For example, 8 wire bonds of 125µm diameter can be replaced by 1 ribbon bond of 1mm x 100µm. Reducing the number of bonds also increases the reliability of the end product.

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What is Aluminium Bonding Ribbon?

Aluminium bonding ribbon is a flat, high‑purity aluminium interconnect used in semiconductor and microelectronic assembly, primarily for high‑power and high‑current applications. It performs the same fundamental function as aluminium bonding wire, creating electrical and mechanical connections between a semiconductor die and a substrate or lead frame, but its rectangular geometry delivers important advantages in power handling, thermal performance, and assembly efficiency.

Aluminium bonding ribbon is most commonly applied using ultrasonic wedge bonding and is widely used in power semiconductor modules, automotive electronics, and industrial devices.

Key characteristics of aluminium bonding ribbon include:

  • The wide, flat cross‑section of aluminium bonding ribbon enables it to carry significantly higher currents than individual round wires.
  • Aluminium bonding ribbon provides an increased surface area for heat dissipation compared with round wire.
  • By replacing multiple wire bonds with a single ribbon bond, aluminium bonding ribbon reduces the total number of bond interfaces within a device.
  • Manufactured from high‑purity aluminium, bonding ribbon forms reliable metallurgical bonds to aluminium pads and substrates.

Inseto Knowledge Base Document:

Read our free guide to “What is Wire Bonding?

Wiki – Wire Bonding Overview:

Wire Bonding – Wikipedia

Applications for Bonding Wire and Ribbon

Wire Bonding, Ribbon Bonding, Battery Assembly, Material Interconnect, etc.

Industry Segments

Semiconductor Production, Military & Aerospace, Telecommunications, Medical Electronics, Photonics Components, Microwave Electronics, Microelectronics, Power Semiconductor Assembly, Semiconductor Back-end Assembly, PCB Assembly Industries, Universities, Passive Component Manufacturing, Medical Devices

Region

Available from Inseto in the United Kingdom, Ireland & Nordic Region

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