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MPP Wedge Tool: Feed Hole to Wire Diameter

Fine Wire Bonding Wedge: A guide to help specify the correct feed hole size for a given wire diameter on a fine wire wedge bonding tool (IKB-065).

The wire diameter is defined by the application, taking into account the geometries of the bond pad, materials and circuit requirements. Thicker wires are preferred as they tend to create a stable loop and are easier to bond. However, there is a balance in the feed hole diameter against the wire diameter in order to maintain free uninhibited moment and feed of the wire when selecting the correct fine wire bonding wedge.

Larger hole sizes will influence the location and accuracy of the first bond. The smaller the hole, the tighter the control on the bond’s location. Care should be taken if the hole is made too small as the added friction will affect the looping height and tail consistency. Oval holes may be an option, providing tighter control to the first bond’s location, keeping the tail of the wire under the tool, but providing some relief to eliminate friction between the wire and hole.

Fine Wire Bonding Wedge Tool: Foot Dimensions
Fine Wire Tool: Foot Dimensions

Fine Wire Bonding Wedge Tool: Hole Size to Wire Diameter Table
Fine Wire Bonding Wedge Tool: Hole Size to Wire Diameter Table

View the range of “Bonding Wedge Tools“.

View the range of “Coining Wire Bonding Materials“.

Author

Date

Version

Author

Adam Marshall

Date

15 May 2020

Version

IKB065 Rev. 1

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Author Biography

Adam Marshall is a Senior Technical Support Engineer at Inseto Ltd with over 14 years of experience in the semiconductor industry, including 10 years specialising in assembly processes and related equipment. He supports customers across the microelectronics and semiconductor sectors who rely on precision equipment to maintain reliable and repeatable results in production and research environments.

Known for a calm and structured approach, Adam works closely with customers, suppliers and internal teams to deliver clear technical advice and dependable support when it matters.